Understanding the Working Principle of Vacuum Self-Priming Pumps
Vacuum self-priming pumps are essential devices in various industrial and municipal applications for efficiently moving fluids, especially in sewage and wastewater management. This article provides a detailed examination of the working principles of different types of vacuum self-priming pumps, specifically focusing on those equipped with auxiliary vacuum systems and the combination-type vacuum self-priming pumps.
Types of Vacuum Self-Priming Pumps
1. **Self-Priming Sewage Pumps with Auxiliary Vacuum Systems**
These pumps can be categorized into two main structures:
– **Turbo-Synchronous Self-Priming Pumps:** These pumps operate at high speeds, generating significant heat due to the rapid rotation of the turbine. This heat can affect the performance and longevity of the pump.
– **Self-Priming Sewage Pumps with Auxiliary Vacuum Systems:** These systems utilize an additional vacuum mechanism to enhance self-priming capabilities.
2. **Combination-Type Vacuum Self-Priming Sewage Pumps**
This category includes two structural designs:
– **Integrated Self-Priming Pumps with Clutch Mechanisms:** These pumps combine a centrifugal pump with an electromagnetic clutch and air intake/exhaust mechanisms.
– **Combination Self-Priming Pumps with Vacuum Impellers:** These pumps integrate a horizontal centrifugal pump with a water ring vacuum pump.
Detailed Analysis of Pump Types
1. **Diesel engine Vacuum Self-Priming Sewage Pumps**
These pumps consist of several components, including an electric diaphragm pump, a centrifugal pump, connecting pipelines, and a control system. The working principle involves the following steps:
– Upon powering the diaphragm pump, a vacuum is created in the inlet pipeline and pump chamber.
– Atmospheric pressure forces the medium into the pump chamber.
– The centrifugal pump motor then operates to facilitate self-priming and fluid lifting.
2. **Integrated Self-Priming Sewage Pumps with Clutch Mechanisms**
This type of pump comprises a centrifugal pump combined with an electromagnetic clutch and an air intake/exhaust mechanism. The operational process is as follows:
– An eccentric gear connected to the bearing housing expels air from the inlet pipeline, achieving self-priming.
– Once the control system detects that the medium has entered the pump body, it disengages the clutch, allowing the centrifugal pump to function normally.
3. **Combination Self-Priming Sewage Pumps**
This type features a horizontal centrifugal pump paired with a water ring vacuum pump. The operational mechanism includes:
– A vacuum chamber positioned behind the centrifugal pump cover, with the vacuum impeller aligned coaxially with the centrifugal pump impeller.
– The pump uses an external flushing water source, which does not require high pressure—ordinary tap water suffices.
The operational steps are:
– Flushing water is activated prior to pump operation.
– The flushing water enters the vacuum chamber through the mechanical seal wash port.
– The vacuum impeller rotates, compressing air and drawing it out through the exhaust port, creating a vacuum in the inlet pipeline that allows the medium to be pushed into the pump chamber by atmospheric pressure.
– Once the pump chamber is full, the pressure inside becomes greater than that of the flushing water, closing a one-way valve and ceasing the use of flushing water.
**Advantages:**
– Simple structure and lower cost.
– No need for liquid priming, rapid self-priming capability, and a self-priming depth of up to 8 Metros.
– Only a small amount of flushing water is needed at startup, which is minimized after the pump is primed.
Conclusão
Em resumo, vacuum self-priming pumps are vital for efficiently handling wastewater and sewage applications. Understanding the various types and their working principles allows for better selection based on specific operational needs and conditions. Each type has its unique advantages and drawbacks, which should be carefully considered when choosing a pump for particular tasks.
Tengdao Diesel engine vacuum self-priming sewage pump
Modelo |
Sucção |
Descarga |
lmpeller |
Max.Flow |
Max.Head |
Potência do motor |
RPM |
|
Tamanho |
Tamanho |
Diâmetro. |
m³/h |
M |
Kw |
|
TDP150-565-26 |
DN150 |
DN150 |
280 |
565 |
26 |
36 |
1,500 |
TDP200-760-19 |
DN200 |
DN200 |
270 |
760 |
19 |
36 |
1,500 |
TDP200-920-24 |
DN200 |
DN200 |
285 |
920 |
24 |
50 |
1,500 |
TDP200-980-30 |
DN200 |
DN200 |
275 |
980 |
30 |
67 |
1,800 |
TDP200-1000-28 |
DN200 |
DN200 |
295 |
1000 |
28 |
58 |
1,500 |
TDP200-1000-28 |
DN200 |
DN200 |
280 |
1000 |
28 |
80 |
1,800 |
TDP200-1010-30 |
DN200 |
DN200 |
305 |
1010 |
30 |
70 |
1,500 |
TDP200-1120-40 |
DN200 |
DN200 |
270 |
1,120 |
40 |
117 |
2,200 |
TDP250-1100-25 |
DN250 |
DN250 |
300 |
1,100 |
25 |
70 |
1,500 |
TDP250-1163-29 |
DN250 |
DN250 |
315 |
1,163 |
29 |
86 |
1,500 |
TDP300-1700-24 |
DN300 |
DN300 |
337 |
1,700 |
24 |
96 |
1,500 |
TDP300-1720-28 |
DN300 |
DN300 |
357 |
1,720 |
28 |
120 |
1,500 |